Planning & Scheduling

Refine production plan to day/ product line/ SKU level based on actual order and sales forecast under all constraints; achieve lower cost and higher efficiency

Production
Process

Supply-Demand Matching

Production Plan

Materials Plan

Production Schedule

Our
Customers

Electronics

Auto Parts

Injection Molding

Machinery

Constraints to consider…

Production Constraints

  • Machine capacity
  • Work schedule, holidays and vacations
  • Special production needs (slot cleanup, maintenance, testing)
  • Overproduction
  • More…

Process Constraints

  • Special process (machine constraints, work station constraints)
  • Mold model, quantity, maintenance
  • Model/ sprayer nozzle change
  • Capacity loss
  • More…

Materials Constraints

  • Inventory of raw materials
  • Delivery of raw materials
  • Changes in raw materials
  • Outsourcing
  • Anomalies
  • More…

Application Scenarios

  • S&OP Decision Support

    • Calculating and comparing production schedules with different goals and related KPI
    • Calculating and comparing production schedules with same goal but different constraints and related KPI
    • Comparing visually and graphically
  • Production Scheduling Optimization

    • Considering all constraints: Demand/ capacity/ process/ materials
    • Flexible adjustments of optimization goals
    • Tailored to each company’s need
  • Production Plan

    • Product master plan & production plan based on capacity constraints
    • Displayed in list or Gantt chart of choice
    • Production plan refined to production line or machine
  • Delivery Management

    • Real-time management of order status: daily/ weekly order, fulfillment rate, on-time delivery rate
    • Real-time display of expected deliveries; Easier to identify any possible delays
    • Troubleshoot any possible reasons for order delays in daily operations
S&OP Decision Support
  • Calculating and comparing production schedules with different goals and related KPI
  • Calculating and comparing production schedules with same goal but different constraints and related KPI
  • Comparing visually and graphically
  • Considering all constraints:Demand/ capacity/ process/ materials
  • Flexible adjustments of optimization goals
  • Tailored to each company’s need
  • Product master plan & production plan based on capacity constraints
  • Displayed in list or Gantt chart of choice
  • Production plan refined to production line or machine
  • Real-time management of order status: daily/ weekly order, fulfillment rate, on-time delivery rate
  • Real-time display of expected deliveries; Easier to identify any possible delays
  • Troubleshoot any possible reasons for order delays in daily operations

Product Features

  • One-Click Scheduling

    Automatic scheduling strategy

  • Production and Scheduling

    Scheduling optimization under multiple order/ constraints

  • C2M Engine

    Rush order adjustments & Cancelled order replacement

  • Order Management

    Order delivery report

  • Purchase Plan

    Materials inventory and gap calculation Demand forecast for purchase

  • S&OP Simulation

    Analyze cost, sales, production, inventory models and corresponding KPI changes

  • BI Analysis

    Decision support based on integration of company operational data

  • Manual Adjustments

    Manual adjustment results and related KPI calculation

  • Raw Materials Changes/ Substitution

    Raw materials being changed entirely/ partly/ proportionally…

  • Capacity Adjustments

    Production leveling

  • Multi-Factory Production Engine

    Multi-factory BOM, calendar, production plan

  • More…

    Contact us for more

Weekly plan and responseshortened to minute-level

Quick response and adjustments to rush orders

Capacity and materials matched with order priorities

Simulation helps with decision making

Integrated Manufacture Management System--Fix the process, not the problem.

Integrated Manufacture Management System--

Fix the process, not the problem.

Contact us

Our Customers

An Electronics Manufacturing Giant

Production Scheduling

Engine in Multiple Factories

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28 days+10 weeks

Scheduling cycle

Minute-Level

Increase in GMV

10%+

Increase in order

fulfillment rate

30%

Decrease in production capacity loss

With the minute-level solution capability, we built a production scheduling engine coordinating dozens of factories. The integrated strategy of production, transport and purchase through multi-plant network significantly reduces capacity loss and improves order satisfaction rate.

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A Major Car Manufacturer –

Intelligent Process Sequencing

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5X

Higher Problem-Solving Efficiency

10%

Increase in work

station efficiency

We provide customized intelligent optimization of process sequencing for the assembly line combined with modeling solution and data processing capabilities, to get accurate system model characterization, which effectively improves the assembly efficiency with higher solution efficiency and optimality guaranteed.

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An Automobile Parts Manufacturer

Giant— Production Schedule Optimization

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100%

Guarantee to

meet demand

30%

Decrease in aint

sprayer nozzle changes

Millions ¥

Decrease in annual cost

We provide production schedule optimization for injection molding, spraying, and assembly with consideration of thousands of SKUs. Our system gives executable production batch plans, including information like production period and number of circular sprays, to directly lower the number of paint sprayer nozzle changes during production.

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  • 400-680-5680

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